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    公开号:BR112012011570B1
    申请号:R112012011570
    申请日:2009-10-23
    公开日:2018-05-08
    发明作者:Mikailovich Barkhudarou Eduard；Antonovich Kossyl Igor；Aramovich Misakyan Mamikon；Ivanovich Gritsinin Sergey；Vladimirovich Zadyraka Yuriy
    申请人:Advanced Microwave Tech Ltd；
    IPC主号:
    专利说明:

    (54) Title: APPLIANCE TO TREAT A MICROWAVE RADIATION FLUID (51) Int.CI .: B01J 19/12; H05B 6/78 (73) Holder (s): ADVANCED MICROWAVE TECHNOLOGIES LTD.
    (72) Inventor (s): YURIY VLADIMIROVICH ZADYRAKA; SERGEY IVANOVICH GRITSININ; MAMIKON ARAMOVICH MISAKYAN; IGOR ANTONOVICH KOSSYL; EDUARD MIKAILOVICH BARKHUDAROU
    Descriptive report of the Invention Patent for: APPARATUS
    TO TREAT A MICROWAVE RADIATION FLUID.
    FIELD OF THE INVENTION
    The present invention relates to a microwave device and a method for treating fluids, pastes, semi-solids and suspensions. The treatment includes, for example, heating, melting, sterilizing, pasteurization, cooking, stimulating chemical reactions and fractionation.
    BACKGROUND OF THE INVENTION
    Apparatus and methods for treating, sterilizing and pasteurizing fluids using microwave radiation are known. Typically, these involve complex components that are difficult and expensive to manufacture and build, often requiring microwave and source targeting and high energy, as exemplified in
    RU2087084.
    SUMMARY OF THE INVENTION
    In accordance with an aspect of the present invention, an apparatus is provided for treating a fluid flow with microwave radiation, the apparatus comprising a container having a side wall and first and second end walls defining a substantially cylindrical chamber, the first wall of the end being disposed at a predetermined distance di, from the second end wall; a duct to flow fluids through, the duct passing through the first end wall to the second end wall of the container, the chamber and the duct being substantially coaxial and the duct being substantially transparent to microwave radiation; and a microwave radiation input on the side wall of the container to admit microwave microwave radiation λ into the chamber, where the distance di is substantially equal to an integral multiple of λ / 2 so that the chamber is a resonator of microwave.
    The apparatus of the present invention provides a highly effective means of transferring microwave radiation energy from a microwave radiation source to the fluid to be treated.
    The terms treatment, treat, treated with microwave radiation and associated forms thereof may include heat treatment, non-thermal treatment and include any cooking, pasteurization, sterilization, coagulation, fractionation and inactivation or partial or substantially complete destruction of biomolecules and / or other molecular species such as viruses and / or protozoa.
    The microwave radiation treatments of the invention are particularly effective with regard to proteinaceous fluids, such as, for example, blood and milk. The treatment can result in the fractionation or destruction of certain components of the proteinaceous fluid.
    For a given microwave radiation source, typically a magnetron, which has a certain operating frequency, the wavelength (λ) of the microwave radiation obtained will depend, to some extent, on parameters of the resonator chamber and its contents. So, for example, while a magnetron of
    2.45 GHz can supply microwave radiation with λ = 12.2 cm in a vacuum, typically in the chamber of an apparatus of the invention microwave radiation with λ = of the order of 13.0 cm is obtained.
    The effectiveness of the microwave resonator provided by the container chamber is sensitive to the distance di between the opposite end walls of the container, the degree of sensitivity depending on the multiple of λ / 2 to which di corresponds. Efficacy is very highly sensitive to deviations of di by as little as ± 1% of λ / 2, but is significantly less sensitive to deviations of di by as much as ± 10% of λ (= 2 x λ / 2). In addition, effectiveness decreases with increasing multiples of λ / 2. The greater the number of multiples of λ, the more inconvenient the device becomes.
    Therefore, desirably, di is 1 to 3 times λ / 2, advantageously 1 or 2 times λ / 2. More preferably, di is substantially equal to λ (= 2 x λ / 2).
    The inner diameter d2 of the container chamber is less critical than the length di. However, it is desirable
    for said diameter d 2 be chosen so as not to more than 2λ and no less than 0, βλ. Desirably, d 2 it's from 1 to 2λ. 10 As walls gives chamber of container should to be
    usually of or be coated with an electrically conductive material, desirably a metal with high electrical conductivity, preferably stainless steel, copper, aluminum, brass, etc. Conveniently, the chamber walls are silver plated or gold plated. The material is generally chosen so as to minimize leakage of microwave radiation from the interior of said container chamber, or absorption of microwave radiation through the walls of the container chamber.
    Any convenient source of microwave radiation can be used with the present invention. A standard commercially available magnetron such as that used in the microwave cooker can be used. These are widely available, relatively inexpensive and can be easily incorporated into an apparatus according to the present invention. Such magnetrons typically generate microwaves with a frequency in the range of 2.3 to 2.7 GHz, for example, about 2.45 GHz or 2.8 GHz (corresponding to microwaves (λ) that typically provide microwave radiation in the chamber, from 13.04 to 11.11 cm, for example, about and 12.24 or 11.54 cm).
    Microwave radiation is introduced into the container chamber through an entrance of microwave radiation through the side wall of said container chamber.
    Preferably, the microwave radiation input is decentralized with respect to the longitudinal extension of the chamber (di) being desirably in a position in which the microwave energy level along the central longitudinal axis is 30 to 60%, advantageously 40 to
    50% of the maximum energy level. The actual position between the end walls will naturally depend on the relationship between di and λ. Where di ~ λ, then an appropriate position can, in principle, be anywhere from 10 to 15%, 30 to
    35%, 55 to 60%, or 75 to 80% di from the upstream end wall to the downstream end wall. Most preferably, however, the microwave radiation input is 75 to 80% di.
    The location of the microwave radiation inlet closest to the second end wall (downstream), to which fluids flow, provides treatment and more gradual heating to the fluid flowing through the duct to be treated since the fluid will be partially treated before reaching the point along the duct where the maximum microwave energy is supplied.
    When a fluid is present in the duct it is generally not necessary to provide protection for the microwave radiation source, which helps to significantly reduce the manufacturing cost and complexity of the device. However, if desired, protection against the reflection of microwave energy back to the source can be used, in which case other positions of the microwave radiation input can also be used without the risk of damage to the source. Appropriate protective devices are generally well known in the art and typically comprise ferrite components configured to act as a microwave non-return valve over the microwave direction extending from the magnetron.
    Several different orientations of the apparatus can be used, including, for example, apparatus with a horizontal duct alignment with a vertical pipe alignment. The latter is generally preferred, as it substantially minimizes the risk of gas bubbles being trapped inside the chamber, which can possibly result in damage to the microwave radiation source.
    However, other arrangements, for example, with an inclined duct, can also be used. Where a horizontally aligned duct is used, appropriate bubble trapping means can be provided, several examples of which are well known in the fluid handling technique. For example, the downstream end of the duct may be in fluid communication with a pipe whose outlet is at a higher level than the device. References to the side and extreme walls of the chamber refer to the arrangement of the duct inside the chamber, regardless of the device's orientation.
    A suitable magnetron microwave radiation source usually has a generally cylindrical rod antenna extending outwardly from the main magnetron body through which the microwave radiation is emitted. The container chamber is formed and arranged for coupling with the microwave radiation source in order to substantially form a leak proof microwave radiation connection. The body of *
    microwave radiation source can be fixed behind from the side wall of the chamber so that the antenna, which is generally ~ λ / 4 in length, extends from the body of the microwave radiation source in and out of the container chamber. The performance of the device is relatively sensitive to the position of the distal and proximal ends of the antenna in relation to the side wall of the chamber and the duct.
    The distal (free) end of the antenna can be arranged at a predetermined projection distance d 3 from the side wall of the chamber less than or equal to
    3λ / 16. As the ratio of d 3 : A diverges from the preferred ratio there is an increased heat transfer to the magnetron due to the microwave reflection back to itself which can result in damage to the magnetron. This transfer of undesirable energy also results in less effective treatment of the flowing stream. Desirably, d 3 is within ± 10% of λ / 5.
    It is experimentally verified that the performance of the apparatus is sensitive to the position of the antenna from the end walls of the chamber along the chamber, di.
    These distances will be referred to as d4 and d 3 where d4 is the antenna distance from one of the end walls, d 5 is the antenna distance from the other end wall, d 4 and d 5 being equal to d 4 .
    In a preferred aspect the present invention provides a fluid treatment apparatus comprising a fluid handling apparatus of the invention provided with a microwave radiation source coupled to said microwave radiation input.
    The device can be provided with means of monitoring and temperature sensing to detect the temperature of the fluid being treated. Appropriate temperature sensors include, but are not limited to, resistance thermometers, thermocouples, etc. Such a temperature sensor can be connected to a microwave radiation source control that can vary the intensity of the microwave radiation provided, or, more conveniently, connected to a fluid flow controller such as a variable flow rate pump, a flow restriction valve, etc., to prevent fluid overheating. This is important where heat-sensitive fluids, such as biological fluids, blood, plasma, milk, etc. are being treated. And it is necessary to prevent the fluid from overheating, for example, in order to prevent solidification or coagulation of the fluid contents, etc. Such fluid control is also important in certain applications to enable accurate control of temperature and exposure times in situations where these parameters are critical, for example, cooking, pasteurization, sterilization, fractionation or chemical control reactions.
    An advantage of the present invention is that the non-contacting nature of the heating provided by microwave radiation generally provides a significantly reduced risk of localized overheating of the fluid flow, particularly on the inner walls of the duct.
    The duct is preferably substantially transparent microwave radiation material, which does not absorb microwave energy to any significant extent.
    Preferably, this material has a dielectric constant in the range of 2 to 4. Suitable materials include quartz, preferably,
    PTFE polyethylene, and, (polytetrafluoroethene).
    The duct wall can be of any convenient thickness, but it must be strong enough to withstand the pressure exerted by the fluid that is pumped through the duct. In general, the duct has a wall thickness in the range of 3 to 10 mm, typically 5 to 8 mm. This duct can act as a dielectric antenna on its own allowing microwaves to propagate through the duct material until they are absorbed by fluid in the duct.
    As the microwave radiation energy increases, the temperature of the fluid flowing through the duct, the fluid dielectric constant is decreased and the penetration of microwave radiation increases. As a result of this, the fluid in the center (that is, along the central longitudinal axis) of the duct is subjected to more intensive treatment.
    Advantageously, a static or dynamic mixing device is provided inside the duct to increase the uniformity of treatment of the fluid flow between the radially internal and radially external areas of the duct.
    To further increase the absorption of microwave radiation by the flowing fluid, the device may have a preheating device. Such a preheater can be of a variety of forms including electrical resistance heating elements based on fluid contact, heat exchangers, etc. providing heat through the conduction of a heat exchange fluid passed through a heat exchange element, other types of radiation-based energy sources such as radiant energy or convection heaters. In general, preheating is desirably carried out in order to bring the fluid temperature. This has the advantage of increasing the penetration of microwave energy into the fluid, thereby increasing the efficiency of the treatment process. Where a preheater is used, care must be taken to prevent localized overheating of the fluid in order to prevent clotting, etc. For example, when the blood is heated, a temperature of 40C should not be exceeded. The cooling medium used to cool the magnetrons and possibly other components can be used as a heat source to preheat the fluid.
    A pump can be provided to drive the fluid to be heated through the duct. A variety of different pumps are appropriate including, but not limited to, gear pumps, alternative piston and cylinder pumps, vane pumps, oscillating plate pumps, peristaltic pumps, and positive displacement devices when operated as pumps, progressive cavities, etc.
    The apparatus can be supplied in a nodular form with a plurality of individual apparatus of the invention interconnected in series so that a fluid flow can be subjected to microwave irradiation from the respective microwave radiation sources from successive modules. This has the advantage of allowing longer treatment residence times for a given flow rate to be achieved, while maintaining high flow rates and / or configuration of individual microwave treatment device modules. In this connection, the downstream and upstream ends of the duct of successive modules can be interconnected in order to allow a substantially uninterrupted fluid flow through them. As an additional alternative, a plurality of modules can be connected in parallel.
    Preferably, the outer diameter άθ of the duct is>
    λ / ΤΤ. For example, when microwaves with λ approximately equal to 13 cm are used, d 6 is preferably in the range 41 mm to 65 mm, more preferably 45 mm to 50 mm in order to limit the interaction of microwave radiation sources from the modules interconnected. By interconnecting the container chambers, the fluid flowing through the duct can be treated sequentially in the plurality of container chambers as it flows through the duct. By increasing the number of connected container chambers, the fluid flow rate can be increased, thereby facilitating the handling of larger fluid volumes. Spacers can be inserted between individual modules to increase the length of the duct for any given number of treatment modules. By varying the number of treatment modules, the fluid retention time can vary for any given temperature.
    A pressure control system can be provided at the outlet of the device to allow the pressure in the device to vary. This can help facilitate the range of treatment parameters that are limited by the physical properties of the duct materials and constructions.
    When a number of container chambers are interconnected there is a possibility that microwaves will penetrate into neighboring container chambers.
    It has been found that where the preferred diameter of the duct is also less than λ / 2 and the end walls of the chamber are in the form of a diaphragm around the duct, the incidence of microwave penetration between the container chambers is reduced . Typically, the diaphragm is a metal such as gold, copper or brass. Stainless steel can also be used as an alternative, although this may be less effective. Mesh metal may also be appropriate. However. This is generally more expensive than sheet metal.
    Preferably, the thickness of the annular space between the interior of the container chamber and the interior of said (άγ) (i.e., d 2 -d 6 ) is equal to λ / 2 ± 1%.
    The internal diameter of the dg duct is chosen to be of an appropriate size depending on the fluid to be treated and the penetration of microwaves through it.
    The greater the microwave penetration the greater d 8 can be while still providing effective fluid treatment in the center of the duct. For example, it is known that microwaves can penetrate through approximately 10 to 12 mm of water, while in the blood they can penetrate more, the penetration increasing as the blood temperature increases. The upper level of penetration for the heated blood wall is approximately 15 mm. It has been found that ducts with an internal diameter d 8 of 32 mm are suitable in a device to treat blood.
    The inventors found that the values of the dimensions d 8 di components of the device may typically be determined according to the following procedure. The internal diameter of the d 2 chamber is determined on the basis of readily available standard tubes that are appropriately sized to provide a practical size apparatus and satisfy the preferred range of being no less than 0.6λ and no more than 2λ. A tube is then chosen. It must have an internal diameter d 8 appropriate for the fluid to be treated, as described above, and an external diameter that is within the preferred range λ / ΤΤ> d 8 <λ / 2.
    The di value is generally predetermined according to the multiple of λ / 2 chosen and the remaining dimensions d 8 and d 4 (and therefore d 5 ) can be readily determined by experimentation. This is typically done by measuring the increase in temperature of the treated fluid and the magnetron over a period of 1 minute for different d 3 and d 4 values, the desired values being those that provide increases in maximum fluid temperature and minimum magnetron temperature. Such an arrangement provides the most effective conditions for heating the fluid as the amount of microwave energy reflected back to the magnetron and therefore not absorbed by the fluid is minimized.
    In another aspect, the present invention provides a method of treating a fluid with microwave radiation comprising the steps of: providing a fluid treatment apparatus of the present invention; and passing a flow of said fluid through the duct of said apparatus while subjecting it to microwave radiation from the microwave radiation source of said apparatus.
    The rate of fluid flow through the apparatus can vary as required, depending on various factors such as duct capacity, acceptable fluid back pressure, required treatment intensity, microwave radiation energy supplied, fluid supply temperature, properties fluid content such as suspended solids content, dielectric constant, conductivity levels, microwave penetration, degree of mixing, etc., etc. In general, appropriate flow rates can be readily determined by simple experiment and error.
    Conveniently, at least in some cases, an appropriate flow rate can be obtained simply by adjusting the flow rate so as to obtain a predetermined temperature level at the downstream end of the apparatus (whether this is a single chamber apparatus or a modular apparatus) multiple-chamber). Thus, for example, for the purpose of sterilizing a biological waste fluid such as blood, the flow rate is preferably controlled so as to obtain a fluid temperature of at least 98 ° C at atmospheric pressure.
    A stirring device can be provided to stir the fluid as it flows through the apparatus. This reduces the likelihood of the duct becoming blocked due to the accumulation of residual or clotted residue in the duct and facilitating the maintenance of the device by reducing the time required to clean the system. The stirring device reduces the occurrence of hot spots accumulation as the apparatus is operated. A particularly simple and convenient stirring device comprises an elongated rod, for example, a 3-4 mm stainless steel rod, or a helical metal wire or rod that extends centrally along the length of the duct and is actuatedly connected to one end to a rotary drive device, conveniently an electronic motor. Preferably, the wire or the rod should be covered and / or protected by the PTFE tube of appropriate internal diameter.
    In thick liquids such as blood, the stirring device is best mounted on one side of a cube so that the stirring device is 0.5 mm apart from the duct wall. Various stirring devices can be arranged in pairs on opposite sides of the cube depending on the nature of the fluid. The speed of rotation is critical and dependent on the fluid being treated and the purpose of the treatment. In the case of a liquid with a high protein content, such as blood, a speed of 2800 rpm is optimal. For other liquids and applications the optimum speed can be determined by experience and error.
    The direction of fluid flow over the rotation device is important. Generally when the fluid is viscous, the flow rate is relatively high (17 1 / min) or there is a large amount of large suspended solids it is best to have the liquid flowing out from the rotating device. This can be achieved by positioning the rotation unit at the downstream end of the treatment chamber.
    Where the flow is low (below 17 l / min) and the liquid is viscous with no large suspended solids it is best to have the fluid flowing to the unit of rotation. This can be achieved by having the rotation unit positioned at the upstream end of the treatment chambers.
    In certain circumstances, particularly where the fluid is very viscous and the level of suspended solids is high, it is advantageous to change the direction of rotation at regular intervals to ensure that there is no accumulation of solid material in the rotation device. In the case of blood, the interval is ten minutes.
    Depending on the type of fluid being treated and the treatment temperatures, it may be necessary to coat the stirring device with an appropriate material to prevent adhesion by the fluid or its constituents. Such suitable materials are, but are not limited to, PTFE and PEEK. Under these circumstances, inserting the stirring device into a tube made of a suitable material may be better. Such a tube may have an internal diameter like the external diameter of the stirring device. Where this method is used, the hub connecting the stirring device to the rotation method must be constructed in two halves so that it can be used as a fastener to connect both the stirring device and its cover to the rotation devices. In certain applications, where the speed of the stirring device is slow, alternative materials can be used for the advantage of replacing the stainless steel rod or wire. Such materials must be substantially transparent to microwave radiation and must not absorb microwave energy to any great extent. Preferably, such a material has a dielectric constant in the range of 2 to 4. Such materials include, but are not limited to, PTFE (polytetrafluoroethene) and PEEK (polyetheretherketone). The diameter of the rods made of these materials will generally be larger than their stainless steel counterparts.
    A wide variety of fluids, emulsions, suspensions, semi-solid solids carried in a liquid can be treated by means of the present invention for various purposes.
    Thus, many fluids used and processed in the food industry such as milk, blood, fruit juices, brewery products and fats can be sterilized, pasteurized, cooked or melted. Many solids capable of being transported in a fluid such as rice, giblets, mechanically recovered meat can be sterilized, pasteurized or cooked. Many fluids with a high protein content, particularly biological fluid materials such as body fluids, including one or more of blood, serum, lymphatic fluid, as well as refuse from the food and beverage industry, can be fractionated by coagulation and / or sterilized in order to make them acceptable for discharge into public sewage or any other simple means. Fluids containing various reagents can be treated to improve reaction times and yields.
    BRIEF DESCRIPTION OF THE DRAWINGS
    Other preferred aspects and advantages of the invention will appear from the following examples and the detailed description illustrated with reference to the accompanying drawings, of which:
    figure 1 is a schematic sectional view through a fluid treatment apparatus;
    figure 2 is a schematic view of another multi-module fluid treatment apparatus;
    figure 3 is a schematic representation of a blood refuse treatment system;
    figure 4 is a more detailed representation of a blood waste treatment system, and figure 5 is a schematic view of another multi-module fluid treatment apparatus.
    DETAILED DESCRIPTION OF THE DRAWINGS
    Figure 1 shows a fluid treatment apparatus comprising a container 2 with a first upstream end wall 3 and a second opposite downstream end wall 4 at a distance di, and a side wall 5 defining a substantially cylindrical chamber 6 internal diameter d 2 . The walls of the container are stainless steel because it is relatively inexpensive and practical, although other metals such as gold, copper or brass, which reduce the loss of microwave energy on the walls, can also be used.
    A magnetron 7 is coupled to a tubular entrance 8 of the side wall 5 through which the antenna 9 of the magnetron 7 extends into the chamber 6. The entrance of the side wall 8 is coupled by welding to the front, substantially planar face 10 of the magnetron 7 body 11 forming a leak-proof seal of microwave radiation substantially between the vessel 2 and the magnetron 7.
    Magnetron 7 is coupled to container 2 in a decentralized position with respect to the inter-separation distance of the di-end wall such as antenna 9, which extends substantially parallel to the end walls
    3, 4 of the container, is at a distance d 4 = 10.5 cm from the first wall of the end 3 and ds = 2.5 cm from the second wall of the end 4 of the container 2.
    The distance d 5 can be readily determined experimentally so that the antenna 9 is positioned at approximately the midpoint between the maximum and minimum points of the electric field of the permanent wave along the length of the container. The magnetron 7 has a microwave output frequency of about 2.45 GHz and a power output of 1400W and generates microwaves in the wavelength chamber (λ) = approximately 13 cm. Microwave radiation is emitted from the antenna 9 into the chamber 6. The distal end 13 of the antenna 9 projects at a distance d3 from the side wall 5 of the chamber 6.
    Each of the more or less critical dimensions of the device is related to the wavelength as follows: di ~ λ; d 2 ~ 1.3 λ; d 3 ~ λ / 5.
    The container 2 has a duct 14 that extends into and through the chamber 6 of the container 2 from the first wall of the end 3 to the second wall of the end 4 of the container 2. The duct 14 is substantially coaxial and concentric with the chamber cylindrical 6. The end walls of the container 3, 4 are formed of metal, such as copper or brass. The duct wall 15 is made of PTFE (which is substantially transparent to microwave radiation).
    Microwave radiation enters duct 16, through duct wall 15. Duct 14 has an outer diameter d 6 >
    λ / ΤΤ (approximately 48 mm) and an internal dg diameter of approximately 30 mm.
    fluid 17 to be treated by the apparatus 1 flows through the duct 14, in the direction shown by the arrows, from the first wall of the end 3 of the container 2 to the second wall of the end 4 of the container 2, and is subjected to microwave radiation in the as it passes through the interior of duct 16 through chamber 6.
    Microwave radiation resonating in the container chamber results in varying levels of incoming force from the radiation that is delivered along the longitudinal axis of the duct between the first and second end walls of the container chamber. Substantially angularly uniform energy values can be obtained when the ratio of the diameter d 2 of the container chamber to the length di is in the range of 1-2. Under such conditions and when microwave radiation enters the container chamber at a preferred position along the length of the duct axis between the first and second end walls of the container chamber, the resonant microwave radiation has maximum intensity in one or more positions between the first end wall and the second end wall of the container chamber (depending on how many λ / 2 di units correspond to), and the minimum microwave intensity on the container end walls (and between maximum where there are two or more).
    For the apparatus of figure 1, the energy of the resonant microwave radiation increases progressively in a sinusoidal way along the central longitudinal axis of the duct 14 from a minimum value to the first wall of the end 3 of the container 2 to a maximum value of approximately 25% of the end wall inter-separation from the first wall of the end 3 of the container 2. The energy then decreases to zero before increasing to another maximum of 75% and finally decreasing again according to the second wall of the end 4 of the container. is approached to zero.
    In general, it was found that when d x is a multiple of maximum microwave radiation energy λ / 2 it can be found in positions equal to 25% w 75% di along the length of di and minimum energy 0%, 50% and 100% di along its length, although the detailed energy distribution within the chamber is complex. Within the duct, the distribution also depends on the properties of the fluid in it. For example, where a fluid such as blood with a high level of electrical conductivity is flowing through the duct, microwaves can penetrate further radially into the duct than when fluids, such as spout water with relatively low conductivity, are being treated. The conductivity of the fluid being treated, therefore, is also a determining factor in choosing the diameter of the duct.
    Figure 2 shows a modular form of the fluid treatment apparatus 18 in which a plurality of individual modules 19, similar to the apparatus shown in figure 1, are interconnected in series. The end walls 4 downstream of the containers 2 of successive modules 19 (downstream). The walls of the container 3, 4 are releasably attached to each other, conveniently by means of releasable fasteners such as screw nuts and screws. The walls of the container 3, 4 are formed of copper or brass and are in the form of a diaphragm that minimizes the propagation of microwave radiation between neighboring modules 19, the diaphragm and duct 20 being in a relatively narrow contact setting with each other the other.
    A single common duct 20 passes through the container 2 of the individual modules 19 to supply a duct segment 21 to each module 19. The fluid 17 flowing through the duct 20, in the direction shown by the arrows, enters the successive modules 19 sequentially, each of which is supplied with a magnetron 7, as in figure 1. The magnetrons 7 of each module 19 provide microwave radiation to treat the fluid 17 present in the respective segment 21 of the duct 20 of the module 19. The fluid 17 is subjected to treatments of successive microwave radiation in sequential modules 10 as it flows along duct 20. Duct 20 is restricted to an outer diameter d6 of the order of λ / ΤΤ in order to limit the transmission of microwave radiation from chamber 6 of a module 19 1 to another 19 2 and minimize the interaction of magnetrons 7 in modules 19 1 , 19 2 interconnected.
    A pump P and two valves 22 upstream of the container control the flow rate of the fluid through the duct 14. A temperature sensor 23 is provided to read the fluid temperature and is treated in the duct 14 of the container
    2. A control unit 24 monitors the temperature. Control unit 24 is connected 25 to pump P and magnetron 7. Control unit 24 controls the rate at which pump P pumps fluid through duct 14 (and, optionally, the power output of magnetron 7), according to the temperature of the flowing fluid 17 to ensure that the fluid 17 is heated sufficiently to provide adequate treatment, but prevents the fluid 17 from overheating. In order to prevent the accumulation of deposits from the fluid that is treated on the duct wall 15, a flow rotation unit 26 is provided comprising a generally rigid helical wire actuatedly connected
    28 to a rotary drive 29 in the form of an electric motor
    M.
    Figure 3 shows a blood refuse treatment system 30 comprising a storage container for retaining liquid blood refuse, which is transferred from there. a pump 32. A preheater 33 is provided to heat the liquid blood waste to about 35 to 37 ° C in order to increase the efficiency of the microwave radiation treatment, while preventing the risk of increasing the temperature of the waste liquid. liquid blood at a level at which clotting can occur. A microwave treatment device 34 is provided. This has a number of individual modules, for example, ten (as described with reference to figure 1) connected in series (as shown in figure 2). The microwave treatment apparatus 34 includes a stirring device 35 in the form of a flow rotation unit, which is activated when fluid flows through the apparatus. The device is generally similar to that shown in figure 2, but comprises two stainless steel helical wires, each having a diameter (of the wire itself) of approximately 4 mm, twisted together to form a more rigid and more effective agitator. Operating the flow rotation unit to spin the fluid helps to prevent the duct from becoming blocked and reduces the time required to clean the system. The temperature of the treated blood scrap from outlet 36 of the microwave treatment apparatus 34 will typically reach a temperature in the region of 80 to 100 ° C. As a result, separation of the treated blood waste in the sludge and concentrated liquid will generally occur. The liquid portion is introduced into a settlement tank 37 and after an appropriate settlement period (typically 30 minutes), the liquid phase is discharged into the public sewer 35.
    If another sterilization treatment is required, the liquid portion of the microwave-treated blood scrap can be passed to another treatment device 39, conveniently using a high voltage pulse electrical discharge carried out directly on the liquid as described in WO99 / 47230, the contents of which are hereby incorporated by reference. The sludge can be used directly as an organic fertilizer or first dehydrated by the centrifuge 40.
    In order to maintain optimal operation, system 30 includes a temperature sensor 41 to measure the temperature of the blood waste at outlet 36 of the microwave treatment device 34. A control unit 42 is also provided to monitor and regulate the rate of waste blood flow that can optionally be connected to the temperature sensor in order to regulate the flow appropriately so as to keep the fluid spill temperature at an appropriate level. An energy input unit 43 for controlling the microwave radiation source magnetrons of the microwave radiation apparatus 34.
    Figure 4 shows a more detailed view of a blood refuse treatment system similar to that shown in Figure 3. In this, the arrow heads indicate the direction of the fluid flow. The liquid refuse to be treated is fed into a first storage container 50 through a thick filter 52, consisting of an 8mm mesh filter bag placed above a 3 mm mesh filter bag, from where it is pumped through pump 54 through a second filter substantially similar to the first filter, into a second storage container 58. The liquid waste is pumped through a second pump 60 through a ball valve 62 and diaphragm valves 64. A Ball valve 62 is a simple and robust device, but it cannot readily provide an adjustable and accurate fluid flow rate, which is necessary to regulate flow before the magnetron is switched. Diaphragm valve 64 provides this adjustment.
    When the device is to be cleaned, water can be fed into the device through a water inlet 66 under control of the ball valve 67 and released through the tubes. The liquid refuse to be treated passes through a flow meter 66, which monitors and controls the flow rate of the fluid and inside two electric preheaters 69, in series, from where it flows into a rotation unit of flow, as described in figure 3, and into a first microwave radiation treatment reactor 72. Each reactor 72 comprises a series of ten modules connected as described for figure
    2. The liquid waste then flows through the connecting tubes to four more treatment reactors 72 connected in series and supplied with the respective flow rotation units 70. After treatment, the treated liquid is collected in a settling tank 7 4 from where the liquid phase is pumped (through pump 76) through a water outlet 78 directly into the public sewer or into a centrifuge 79 for another separation of solid and liquid components. The liquid phase and the solid phase are discharged through the liquid phase outlet and the sludge cake outlet 82.
    The blood from a slaughterhouse was passed through a device similar to that of figure 4 with 50 modules, each having a chamber length di and diameter d 2 of 13 cm and 17 cm, respectively, through a duct having an outer diameter d 6 of 48 mm and an inner diameter d 8 of 30 mm, and each having a magnetron microwave source of
    1400W that provides microwave radiation with a wavelength of 12.24 cm inside the chamber. Blood was pumped through the device at a flow rate of 2000
    1 / h, thus providing a residence time within each chamber of the apparatus of 15 seconds, and a residence time of treatment with total microwave radiation of 12.5 minutes. The blood was preheated so that the blood temperature at the upstream end of the device was 35 to 37 ° C, which increased to about 90 ° C to 98 ° C at the downstream end of the device.
    The benefits of the treatment of new blood scrap produced by slaughterhouses were confirmed by measuring the proportion of solids and liquids resulting from the fractionation of blood by coagulation and analyzing the constituents of each fraction. It was found that virtually all the protein contained in the blood remained in the blood fraction that represents 50-60% of the total treated, leaving a liquid (40—50%) consisting of most of the water with a
    Biological oxygen demand (BOD). The BOD of this liquid is low enough to be simply treated in a conventional sewage system. The blood BOD was assessed using standard procedures, as described in
    Standard Methods of Water and Waste Water Analysis according to the American Public Health Association. The oxygen demand indexes BOD (biological oxygen demand) and COD (chemical oxygen demand) of the treated liquid are typically reduced by a factor of 20 to 25 when compared to untreated blood. The current measure of reduction of BOD and COD obtained in any given case depends on the type of blood, its age and the degree of its dilution, etc. For example, when the sheep blood scrap was treated, the BOD was reduced from 72,000 mg / ml to 4,000 mg / ml, and when chicken blood was treated the BOD was reduced from 23,000 mg / ml to 918 mg / ml.
    In addition to reducing the volume of material to be discarded from the high protein, the solids are sterile and free of any pathogen. This allows the solid material to be stored for long periods if aseptically loaded in sterile containers. This stability allows solids to be used as a source of high quality protein where else in the industry.
    Figure 5 shows an example of a waste treatment system 84 for use in a slaughterhouse. This system is completely computerized with a PLC controlling all aspects of the process. In this example, the sketch has an on / off valve 86 allowing process access to raw blood, a raw material storage tank 88 with a level sensor
    90, a valve 92 to switch the flow on or off, a crusher 94, a pump 98, a process holding tank 98 with level 100 sensor, a two-way valve 102 including a connection point for a water purge 104, a flow meter 106 (flow control & volume recording), a heat exchange unit
    108, three treatment chambers according to the invention horizontally mounted in series 110, a sealed buffer tank 112 with level sensor 114, a positive displacement pump powered by probe 116, a heat recovery unit, a two-valve routes 118 for partially diverting the treated blood back to the retention tank 99 and a dehydration system 120.
    Blood from the slaughterhouse is fed into the raw material tank and pumped through the crusher 94 into the 98 stainless steel process holding tank on demand. The raw material and process holding tanks 88 and 98 are each installed with a level sensor 90 and 100, which provides high-high, high, low and low-low level indications. When the blood in the holding tank reaches the high / high system level
    PLC automatically shuts crusher 94 and pump 96. The holding tank and an external water supply are connected to the treatment system via a two-way valve, and a pump. An electronic flow meter is provided at this stage to control / record the volumes of blood entry.
    During start-up, water is introduced through the two-way valve into the treatment chambers 110.
    The magnetron water cooling system is then switched to cool the magnetrons. When the flow meter indicates the presence of water in the system, the filaments of all the magnetrons in the treatment chambers 110 are switched, and two minutes later the power supplies
    20 high voltage supplies for all the magnetrons are switched sequentially. THE Water can to be provided The from the water supply main of slaughterhouse or a tank
    independent with a separate pump and a non-return valve. The water is initially pumped at a fixed rate (in this case, 1200 l per hour). This ensures that the water temperature rises quickly to prevent overheating. When the water temperature leaving the last treatment chamber reaches the desired temperature (65 degrees C) the blood is switched and the water is switched by the two-way valve. The blood is then pumped through the first heat exchanger 108 where it is heated around
    39-40 ° C before passing into three treatment chambers 110. These are all online at any given time, although each can be bypassed to allow cleaning and removal of blockages without compromising operation. The pressure and blood flow as well as the inlet and outlet temperature of each treatment chamber are monitored by PLC. This allows
    PLC control the temperature of the final product to the desired level (95-100 degrees C) by adjusting the pump speed.
    The last chamber of the treatment unit is connected via a stainless steel tube to a sealed thermal insulated buffer tank. This is connected via a pump to the second heat exchange unit cooled with sealed water where the temperature of the treated waste is reduced by
    100 ° C for room temperature. Using the temperature of the treated material, hot water can be returned to the slaughterhouse as part of an energy saving scheme.
    After cooling to room temperature, the treated thick liquid is fed to the dehydration system
    120, which can be a simple tank with a filtered water inlet at the bottom or a dewatering or centrifuge screen if deemed necessary, where the treated material is allowed to dry. After the water is removed, the solid cake can then be removed and sold.
    If a sterile material is required, the final buffer tank, pump and dewatering system are replaced with an aseptic hot charge that allows the sterile treated material to be loaded into aseptic containers to preserve life
    An emergency / purge mode is provided in case any soft semi-solid organic material adheres to the walls of the treatment chambers and gradually builds up and restricts flow. Premature detection of such a scenario is achieved by monitoring any increases in process pressure. This system is designed to operate at a pressure of up to 2 bar, but generally operates at around 0.4 bar.
    Although uncommon, a small pressure increase (0.2 bar) indicates a slight build-up that is quickly removed by deactivating the blood and washing with water for a few minutes. The treatment temperature is maintained by adjusting the water flow rate. This can be done using the pump speed.
    In practice, the most vulnerable component is the third treatment chamber 110. At this stage, the liquid is sticky and highly viscous with semi-solid inclusions.
    The semi-solid particles can adhere to the inner walls of the treatment chamber and become centers for the accumulation of semi-solid formations. Changing the direction of the rotation device at the same time, the water that is introduced for quick removal of any accumulated solids can be aided.
    The system of figure 5 is capable of producing a sterile material at an outlet temperature of at least 98 ° C under atmospheric pressure. Extensive cultivation of any product at a temperature of 98C or higher (tested maximum 105C) has failed to demonstrate any viable bacteria of any kind (a formation of both spores or negative spores) in material from the slaughterhouse's blood outlet from the system of figure 5. The tests were performed on Escherichia coli NCTC 10418, Salmonella enterica sv typhimurion NCTC 74 (ATCC 13311), Salmonella enterica sv seftenberg NCTC 9959, Clostridium perfringens
    NCTC 3181 or equivalent and Enterococcus faecalis NCTC12697.
    Some of these bacteria are easily exterminated by thermal heating at around 80-85C. Thus, in the case of gram-negative bacteria like Salmonella enterica and
    Escherichia coli NCTC 10418, it is difficult to separate microwave and thermal impacts. However, in the case of
    Clostridium perfringens NCTC 3181, total eradication by thermal means alone may require temperatures, pressures and retention times longer than those described above.
    Therefore, demonstrating that the present invention is more effective in exterminating pathogens than conventional systems and can be used to pasteurize and sterilize liquids at a much lower temperature than can be required where heat alone is used.
    Microwave treatment of waste blood or other liquids with a high protein content has significant advantages over traditional heat treatment methods, which use heat transfer surfaces. The transfer of microwave energy directly into the body of the liquid blood waste flowing through the duct makes it possible to prevent the particular problems associated with the inevitable substantial temperature differentials arising between the walls and / or the heating element and different parts of the liquid that is treated. The differential leads to localized overheating resulting in blood clotting and the deposition of solid films or coating on heated surfaces. These deposits have extremely low thermal conductivity that substantially decreases heat transfer from the heat source to the liquid that is being treated, leading to dramatically reduced treatment efficiency and overheating of heating elements and their possible damage. In less extreme cases, the temperature differential can cause localized burning of the liquid and create flavors changes.
    The present invention is more energy efficient than known systems. In situations where full heat recovery is possible from electrical components and their recovered heat can be used to preheat the incoming liquid between 85% and 90% of the electrical energy consumed can be released into a highly absorbent liquid such as blood . The combination of heat, intense electromagnetic fields and microwave radiation created within individual treatment chambers has a greater effect on the molecular structures of the flow constituents than heating alone. This manifests itself
    0 by itself in a number of ways. The most notable evidence is this effect of reducing temperatures, pressures and retention times to achieve total sterilization, denaturing the protein at lower temperatures and pressures, and increasing yields and reaction times for certain chemical reactions. By reducing the temperature and pressure required for sterilization, potential damage is reduced and for some products it allows the preservation of texture. For foodstuffs, this can also allow flavor preservation, for example, in liquid food products such as milk, freshly squeezed orange juice, etc. Other advantages are that the entire device
    occupies a small space and has times in departure and in disabling a lot downs allowed low cost per operation. An expert in technique will appreciate what variations From
    Disclosed arrangements are possible without leaving the invention.
    Although the length control system has been described as a PLC, any length or appropriate processing based on the control system can be used.
    Consequently, the above description of the specific modalities is made by way of example only and not for the purpose of limitation. It will be clear to those skilled in the art that minor modifications can be made without significant changes to the described operation.
    1/6
    权利要求:
    Claims (9)
    [1]
    1. Apparatus for the treatment of a fluid flow with microwave radiation, the apparatus characterized by the fact that it comprises:
    5 a container having an opposite side wall and first and second end walls that define a substantially cylindrical chamber, the first end wall being disposed at a predetermined distance di from the second end wall;
    10 a pipe to flow through, the pipe passing through the first end wall towards the second end wall of the container, the chamber and the pipe being substantially coaxial and the pipe being substantially transparent to microwave radiation15, and a source of microwave radiation and a microwave radiation entrance on the side wall of the container, where the microwave radiation source has a magnetron behind from the side wall of the chamber and an antenna
    20 extending from the magnetron through the microwave radiation input and into the container chamber for admitting microwave radiation of wavelength A into the chamber, where the distance dx is substantially equal to one whole multiple of À / 2, of
    25 so that the chamber is a microwave resonator, in which the entrance of microwave radiation is off-center in relation to the longitudinal extension of the chamber (di), and in which the distal (free) end of the antenna is arranged a predetermined projecting distance d3 from the wall
    Petition 870180009811, of 05/02/2018, p. 11/16
    [2]
    2/6
    side of the camera smaller or equal to À / 4 and bigger than or equal to 3 À / 16. 2. Apparatus, in according to claim 1, characterized by fact that d 2 is in the range of 1 to 3 times À / 2. 3. Appliance, in according to claim 2, characterized by fact that d 2 is 1 or 2 times À / 2. 4. Apparatus, in according to claim 3, characterized by fact that d 2 is substantially equal to λ. 5. Appliance, in a deal with Any of them of previous claims, characterized by the fact that what d 2 is in the range 0.6 À and 2 À. 6. Apparatus, in according to claim 5, characterized by fact that d 2 is in the range of 1 À to 2 THE. 7. Appliance, in a deal with Any of them gives previous claims, characterized by the fact that what the chamber walls of containers are made or electrically coated with a material conductor. 8. Apparatus, in according to claim 1, characterized by fact that the source microwave has
    an output that has a frequency in the range of 2.3-2.7
    GHz.
    9. Apparatus according to claim 10, characterized by the fact that the microwave radiation input is at a position in which the microwave energy level along the central longitudinal axis is 30 to
    Petition 870180009811, of 05/02/2018, p. 12/16
    [3]
    3/6
    60%, advantageously 40 to 50%, of the maximum energy level.
    10. Apparatus according to claims 10 or 11, characterized by the fact that when di is
    5 approximately equal to À, then the microwave radiation input position is selected from: 10 to 15%, 30 to 35%, 55 to 60%, or 75-80% dx from the wall end upstream of the adjoining end wall.
    11. Apparatus according to any one of the preceding claims, characterized in that it comprises means for preventing microwave energy from being reflected back to the source.
    12. Apparatus, according to any of the
    15 previous claims, characterized by the fact that the pipeline is substantially horizontal.
    13. Device of wake up with any an of claims 1 to 12, featured by the fact in that pipe it is substantially vertical. 14. Device of wake up with any an of claims 1 to 13, featured by the fact in that pipe is leaning. 15. Device of wake up with any an of
    previous claims, characterized by the fact that it comprises temperature detection and monitoring means to detect the temperature of the fluid to be treated.
    16. Apparatus according to claim 19, characterized by the fact that the temperature sensor is connected to a control of the microwave radiation source
    Petition 870180009811, of 05/02/2018, p. 13/16
    [4]
    4/6 to vary the intensity of microwave radiation provided as a function of the detected temperature.
    17. Apparatus, according to any of the preceding claims, characterized by the fact that the
    [5]
    The tubing is made of material substantially transparent to microwave radiation.
    18. Apparatus according to any of the preceding claims, characterized by the fact that the pipe wall has a thickness in the range of 3 to 10 mm,
    10 typically 5 to 8 mm.
    19. Apparatus according to any one of the preceding claims, characterized by the fact that it comprises a static or dynamic mixer or stirring device inside the pipe.
    20. Apparatus according to any one of the preceding claims, characterized in that it comprises a preheating device for heating a fluid before entering the pipeline.
    21. Appliance, according to any of the
    20 previous claims, characterized by the fact that it comprises a pump for conducting the fluid through the pipeline.
    22. Apparatus, according to any of the preceding claims, characterized by the fact that
    25 comprises a plurality of modules connected in series or in parallel, so that a fluid flow can be subjected to microwave irradiation from the respective microwave radiation sources of successive modules.
    Petition 870180009811, of 05/02/2018, p. 14/16
    5/6
    23. Device, according with any an of previous claims, characterized by the fact in that the diameter the outer pipe d 6 is bigger or equal to / π • 24. Device, according with any an of
    5 previous claims, characterized by the fact that it comprises a pressure control system to allow the pressure in the device to be varied.
    25. Apparatus, according to any of the preceding claims, characterized by the fact that the
    The thickness of the annular space between the inside of the container chamber and the outside of the pipe is substantially equal to À / 2.
    26. Method of treating a fluid with microwave radiation characterized by the fact that it comprises the
    15 steps of:
    providing a fluid treatment apparatus, the apparatus comprising a container having an opposite side wall and first and second end walls that define a substantially cylindrical chamber, the
    20 first end wall being arranged at a predetermined distance dx from the second end wall;
    a pipe to flow through, the pipe passing through the first end wall towards the
    The second end wall of the container, the chamber and tubing being substantially coaxial and the tubing being substantially transparent to microwave radiation, and
    Petition 870180009811, of 05/02/2018, p. 15/16
    [6]
    6/6 a microwave radiation source and a microwave radiation entrance on the side wall of the container, where the microwave radiation source has a magnetron behind from the side wall of the chamber and a antenna
    5 extending from the magnetron through the microwave radiation input and into the container chamber for admitting microwave radiation of wavelength A into the chamber, where the distance dx is substantially equal to one whole multiple of À / 2, of
    [7]
    10 so that the chamber is a microwave resonator, in which the entrance of microwave radiation is off-center in relation to the longitudinal extension of the chamber (di), and in which the distal (free) end of the antenna is arranged to a predetermined projecting distance d3 from the wall
    [8]
    15 side of the chamber less than or equal to À / 4 and greater than or equal to 3 À / 16; and passing a flow of said fluid through the tubing of said apparatus, while undergoing microwave radiation from the radiation source of
    [9]
    20 microwaves from said apparatus.
    Petition 870180009811, of 05/02/2018, p. 16/16
    1/3 θ 27 28 5
    42χ
    36 f
    31 '
    32 '
    33 '
    35 I 34 30
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    KR20120098742A|2012-09-05|
    CN102648042A|2012-08-22|
    CA2778570C|2017-04-04|
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    法律状态:
    2017-11-07| B07A| Technical examination (opinion): publication of technical examination (opinion)|
    2018-02-27| B09A| Decision: intention to grant|
    2018-05-08| B16A| Patent or certificate of addition of invention granted|
    优先权:
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    PCT/GB2009/002549|WO2011048349A1|2009-10-23|2009-10-23|Apparatus for treating a fluid with microwave radiation|
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